As described on the main page, this cutting board was made from the leftovers of the original larger cutting board. I had found conflicting information about the susceptibility to cracks between thinner and thicker butcher-block constructions so I thought it would be a good idea to try a thinner one as well.
There was just over 6" of laminated wood available so I was able to cut that into six slices that were 1" thick which provided enough area for a decent-sized cutting board.
Since the operations were almost identical to those for the larger board, I just provided captioned photos for this one. Head over to the larger board if you want more details. Right then: no plan, no 3D model - just a shoebox of photos so lets get started.
There was just over 6" of laminated wood available so I was able to cut that into six slices that were 1" thick which provided enough area for a decent-sized cutting board.
Since the operations were almost identical to those for the larger board, I just provided captioned photos for this one. Head over to the larger board if you want more details. Right then: no plan, no 3D model - just a shoebox of photos so lets get started.
Slicing up the laminated blank
Arranging the slices
Replacing some knotty sections
Flattening one side
Planing slices to consistent width
Taping on alignment blocks
The glued-up piece
Cutting off the ragged ends
The basic board, ready for sanding
starting on the drum sanding
All slices evened out using the coarse grit
Changing to a finer sandpaper grit
Marking on slightly curved edges
Cutting those curves in the edges
Sanding the edges smooth
Routing in some finger grips
Rounding all the edges
Random-orbital sanding up to 400 grit
Woodworking done!
Sticking on some low feet
Adding a coat of oil/wax blend
Polishing it up when dry
Done
Top view
Bottom view
